Copper-bonded earthing systemsDemonstration website created by Łukasz Piera
CBM Technology

Type a product name, catalogue number, document name or topic. Letter case and accents do not matter.

We search

  • Products
  • Catalogue numbers
  • Documents
  • Calculators
  • Technical knowledge

For example

Contact
TECHNICAL KNOWLEDGE

Earthing (grounding) system according to IEC, BS-EN and IEEE standards

For:DesignerInvestor

Step 1
Good earthing (grounding) system according to IEC/BS EN 62305-3:2011 standard

E.5.4 Earth-termination system
E.5.4.1 General
(…) The LPS designer and the LPS installer should select suitable types of earth electrodes and should locate them at safe distances from entrances and exits of a structure and from the external conductive parts in the soil, such as cables, metal ducts, etc. Hence the LPS designer and the LPS installer should make special provisions for protection against dangerous step voltages in the vicinity of the earth-termination networks if they are installed in areas accessible to the public (see Clause 8).
The recommended value of the overall earth resistance of 10 Ω is fairly conservative in the case of structures in which direct equipotential bonding is applied. The resistance value should be as low as possible in every case but especially in the case of structures endangered by explosive material. Still the most important measure is equipotential bonding.

E.5.4.2.2 Type B arrangement
(…) The type B earth-termination system is preferred for meshed air-termination systems and for LPS with several down-conductors.
This type of arrangement comprises either a ring earth electrode external to the structure, in contact with the soil for at least 80% of its total length, or a foundation earth electrode.

E.5.4.3.2 Foundation earth electrodes
(…) A further problem arises from electrochemical corrosion due to galvanic currents. Steel in concrete has approximately the same galvanic potential in the electrochemical series as copper in soil. Therefore, when steel in concrete is connected to steel in soil, a driving galvanic voltage of approximately 1 V causes a corrosion current to flow through the soil and the wet concrete and dissolve steel in soil.
Earth electrodes in soil should use copper, copper coated steel or stainless steel conductors where these are connected to steel in concrete.

Step 2

Resistivity of soil
Resistivity measurements for good earthing (grounding) system according to IEEE Std 80-2000
(…) A number of measuring techniques are described in detail in IEEE Std 81-1983. The Wenner four-pin method, as shown in Figure below, is the most commonly used technique. In brief, four probes are driven into the earth along a straight line, at equal distances a apart, driven to a depth b. The voltage between the two inner (potential) electrodes is then measured and divided by the current between the two outer (current) electrodes to give a value of resistance R.

Diagram of the Wenner method: four electrodes in a line spaced a apart, generator G and ammeter between current electrodes P1 and P2, voltmeter between potential electrodes N1 and N2
Wenner four-pin method: current electrodes P1, P2 and potential electrodes N1, N2

Wenner four-pin method
then for b « a:
ρa = 2πaR

where

ρa– is the apparent resistivity of the soil in Ωm
R – is the measured resistance (R=U/l) in Ω
a – is the distance between adjacent electrodes in m
b – is the depth of the electrodes in m

Resistivity for types of soil according to IEC 60364-5-54:2011

Nature of ground

Resistivity [Ωm]

Marshy ground
Alluvium
Humus
Damp peat

From some units to 30
20 to 100
10 to 150
5 to 100

Malleable clay
Marl and compact clay
Jurassic marl

50
100 to 200
30 to 40

Clayey sand
Siliceous sand
Bare stony soil
Stony soil covered with lawn

50 to 500
200 to 3 000
1 500 to 3 000
300 to 500

Soft limestone
Compact limestone
Cracked limestone
Schist
Mica-schist

100 to 300
1 000 to 5 000
500 to 1 000
50 to 300
800

Granite and sandstone according to weathering
Granite and very altered sandstone

1 500 to 10 000
100 to 600

Step 3
Good conductors and rods for earthing (grounding) system according to IEC/BS EN 62561-2:2012

Material, configuration and cross sectional area of earth electrodes

Material

Configuration

Cross sectional area a)

Recommended dimensions

Copper
coated
steel c)

Solid round

≥ 150 h)

14 mm diameter, if 250 µm minimum radial copper coating, with 99.9% copper content

Solid round

≥ 50

8 mm diameter, if 250 µm minimum radial copper coating, with 99.9% copper content

Solid round

≥ 78

10 mm diameter, if 70 µm minimum radial copper coating, with 99.9% copper content

Solid tape

≥ 90

3 mm thickness, if 70 µm minimum radial copper coating, with 99.9% copper content

a) Manufacturing tolerance – 3%
c) The copper shall be intrinsically bonded to the steel. The coating can be measured using an electronic coating measuring thickness instrument
h) In some countries, the cross sectional area may be reduced to 125 mm²

Step 4

Good cross section of earthing conductors according to IEEE Std 80-2000

11.2.2 Copper-clad steel
(…) Copper-clad steel is usually used for underground rods and occasionally for grounding grids, especially where theft is a problem. Use of copper, or to a lesser degree copper-clad steel, therefore assures that the integrity of an underground network will be maintained for years, so long as the conductors are of an adequate size and not damaged and the soil conditions are not corrosive to the material used.

Calculation of the cross section of earthing conductors based on IEEE standards 80-2000
A = I · 1 / √[(TCAP · 10⁻⁴ / (tc · αr · ρr)) · ln((K0 + Tm) / (K0 + Ta))]

A – earthing conductor cross section in mm²
I – rms current in kA
TCAP – thermal capacity per unit volume in J/(cm³ °C)
tc – duration of current in s
αr – thermal coefficient of resistivity in 1/°C
ρr – resistivity of the ground conductor in mΩ-cm
Ko – 1/α o or (1/α r) – Tr in °C
Tm – maximum allowable temperature in °C
Ta – ambient temperature in °C

Samples cross section for copper clad conductors with different rms current in kA (I) and duration of current in s (tc)

Table of sample cross sections of copper-clad conductors for currents of 10, 20 and 30.5 kA and durations from 0.11 s to 3 s, marked with letters A to I
Sample cross sections for different rms currents and current durations

A)  Φ 8 mm – 50 mm²
B)  Φ 10 mm – 78 mm²
C)  20 x 3 mm – 60 mm²
D)  25 x 3 mm – 75 mm²
E)  30 x 3 mm – 90 mm²
F)  30.5 x 3 mm – 105 mm²
G)  30 x 4 mm – 120 mm²
H)  40 x 4 mm – 160 mm²
I)  40 x 5 mm – 200 mm²

Step 5

In the points from 4A to 4D there are the guidelines to design earthing (grounding) systems to the particular building facilities and structures according to the standards for these facilities.

GROUNDING SYSTEM OF TRANSMISSION LINE TOWER (HV AND MV)
BS EN 50522:2010

Visualisation of a lattice tower of a high-voltage line; close-up of the footing with reinforcement and the earthing tape in the ground
Earthing of a lattice tower of a high-voltage line
Visualisation of a concrete pole of a medium-voltage line; close-up of the earthing tape laid in a ring around the base of the pole and led inside it
Earthing of a concrete pole of a medium-voltage line

Resistance of the tower ground ring:

R1 = ρE / (π² · D) · ln(2πD / d)

D = L/π– iameter of the ring in m
L – length of the ring tape in m
d – half the width of the tape in m
ρE – soil resistivity in Ωm

Resistance of the grounding rod with depth h:
R2 = ρE / (2πL) · ln(L² / (d · h))

L – length of the grounding rod in m
d – diameter of the grounding rod in m
ρE – soil resistivity in Ωm

Resistance of the grounding system:
1/R = 1/R1 + 1/R2

As the tapes and vertical rods of the external rods system are connected with the steel immersed in the stop footing concrete of the antenna tower, they have to made of precious metals, such as copper-bonded steel, stainless steel or solid copper. Copper-bonded steel materials were applied in the presented installation. This allowed to decrease the grounding (earthing) costs by 45% comparing to the stainless steel or solid copper.

POWER STATION (HV and MV)
IEEE Std 80-2000

Visualisation of a container transformer station on a foundation with the earthing ring tape laid in the ground around it
Earthing of a transformer station
Visualisation of a power station: a grid of earthing tapes under the whole station area, connected to the building and the towers; three close-ups of the connections
Earthing grid of a power station

14.3 Schwarz’s equations
(…) Schwarz developed the following set of equations to determine the total resistance of a grounding system in a homogeneous soil consisting of horizontal (grid) and vertical (rods) electrodes. Schwarz’s equations extended accepted equations for a straight horizontal wire to represent the ground resistance, R1, of a grid consisting of crisscrossing conductors, and a sphere embedded in the earth to represent ground rods, R2. He also introduced an equation for the mutual ground resistance Rm between the grid and rod bed.
Schwarz used the following equation introduced by Sunde and Rüdenberg to combine the resistance of the grid, rods, and mutual ground resistance to calculate the total system resistance, Rg.

Rg = (R1 · R2 − Rm²) / (R1 + R2 − 2Rm)

R1 – ground resistance of grid conductors in Ω
R2 – ground resistance of all ground rods in Ω
Rm – mutual ground resistance between the group of grid conductors, R1, and group of ground rods, R2 in Ω

Ground resistance of the grid

R1 = ρE / (π · Lc) · [ln(2Lc / a′) + k1 · Lc / √S − k2]

ρE – is the soil resistivity in Ωm
Lc – is the total length of all connected grid conductors in m
α ‘- is for conductors buried at depth h in m
2α – is the diameter of conductor in m
S – is the area covered by conductors in m2
k1, k2 – are the coefficients [see Figure 1 and 2]

R2 = ρE / (2π · nR · LR) · [ln(4LR / b) − 1 + 2k1 · Lr / √S · (√nR − 1)²]

Lr – is the length of each rod in m
2b – is the diameter of rod in m
nR – number of rods placed in area S

Rm = ρE / (π · Lc) · [ln(2Lc / Lr) + k1 · Lc / √S − k2 + 1]

A – is the length of the grid, B – is the width of the grid,
A/B – is the length-to-width ratio, h – is the depth of the grounding grid

Chart of coefficient k1 against A/B from 1 to 8: three lines, curves 1, 2 and 3 for different depths h of the grid
Coefficient k1 versus the length-to-width ratio A/B

curve 1 for depth h = 0
y1 = – 0.04x + 1.41
curve 2 for depth h = 1/10 · √S
y2 = – 0.05x + 1.20
curve 3 for depth h = 1/6 · √S
y3 = – 0.05x + 1.13

Chart of coefficient k2 against A/B from 1 to 8: three lines, curves 1, 2 and 3 for different depths h of the grid
Coefficient k2 versus the length-to-width ratio A/B

curve 1 for depth h = 0
y1 = 0.15x + 5.50

curve 2 for depth h = 1/10 · √S
y2 = 0.10x + 4.68

curve 3 for depth h = 1/6 · √S
y3 = – 0.05x + 4.40

As the tapes and vertical rods of the external rods system are connected with the steel immersed in the stop footing concrete of the antenna tower, they have to made of precious metals, such as copper-bonded steel, stainless steel or solid copper. Copper-bonded steel materials were applied in the presented installation. This allowed to decrease the grounding (earthing) costs by 45% comparing to the stainless steel or solid copper.

GROUNDING SYSTEM OF LV TRANSMISSION LINE TELECOMMUNICATION TOWERS
HD 60364-5-54

Resistance of the tower ground ring
R = 2 · ρE / L
L – length of the ring tape in m
ρE – soil resistivity in Ωm

Resistance of the grounding rod:
R = ρE / L

L – length of the grounding rod in m
ρE – soil resistivity in Ωm

Resistance of the grounding system:
1/R = 1/R1 + 1/R2

Visualisation of a concrete pole of a medium-voltage line; close-up of the earthing tape laid in a ring around the base of the pole and led inside it
Earthing ring around the base of a concrete pole of a medium-voltage line

As the tapes and vertical rods of the external rods system are connected with the steel immersed in the stop footing concrete of the antenna tower, they have to made of precious metals, such as copper-bonded steel, stainless steel or solid copper. Copper-bonded steel materials were applied in the presented installation. This allowed to decrease the grounding (earthing) costs by 45% comparing to the stainless steel or solid copper.

GROUNDING SYSTEM OF HIGH-VOLTAGE LINES WIND TURBINE FACILITIES CONSTRUCTION
(IEC) BS EN 62305-3

Visualisation of a wind turbine; close-up of the tower foundation with reinforcement and the earthing tape laid in the ground around it
Earthing of a wind turbine foundation

E.5.4 Earth termination system
E.5.4.1 General
(…) the LPS designer and the LPS installer should make special provisions for protection against dangerous step voltages in the vicinity of the earth-termination networks if they are installed in areas accessible to the public (see Clause 8).
The recommended value of the overall earth resistance of 10 Ω is fairly conservative in the case of structures in which direct equipotential bonding is applied. The resistance value should be as low as possible in every case but especially in the case of structures endangered by explosive material. Still the most important measure is equipotential bonding.

E.5.4.2 Types of earth electrode arrangements
E.5.4.2.1 Type A arrangement
(…) This type of arrangement comprises horizontal or vertical electrodes connected to each down-conductor.
Where there is a ring conductor, which interconnects the down-conductors, in contact with the soil the earth electrode arrangement is still classified as the type A if the ring conductor is in contact with the soil for less than 80% of its length.

E.5.2.2 Type B arrangement
(…) This type of arrangement comprises either a ring earth electrode external to the structure, in contact with the soil for at least 80% of its total length, or a foundation earth electrode.

For bare soild rock, only the type B earthing arrangement is recommended.

As the tapes and vertical rods of the external rods system are connected with the steel immersed in the stop footing concrete of the antenna tower, they have to made of precious metals, such as copper-bonded steel, stainless steel or solid copper. Copper-bonded steel materials were applied in the presented installation. This allowed to decrease the grounding (earthing) costs by 45% comparing to the stainless steel or solid copper.